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Tuesday 17 June 2014

USAF Combat Rescue Helicopter Programme

In 2009 US then Secretary of Defence Robert Gates announced the controversial decision to put off the CSAR-X helicopter programme. The multi billion dollar programme, according to the US Air Force was to replace their old and ageing HH-60G Pave Hawk combat search and rescue (CSAR) helicopters.
As of December 2013, no decision has been made on the CSAR-X programme. However, in March this year, Secretary of the US Air Force, Deborah Lee James announced on the budget alignment for a new CSAR helicopter programme named Combat Rescue Helicopter (CRH). Through a five-year reprioritisation measure, the USAF managed to gather a total of $344 million for the CRH programme, awarded to Sikorsky.
Much debate has taken place among military specialists on the significance of CSAR helicopters. While the CRH programme has saw lights at the end of the tunnel, other forces are facing similar issues – in finding sufficient fund as well as in opting for the best CSAR helicopter for their current and future objectives.

HH-60G Pave Hawk – Whacked and Battered


As one of the USAF principal helicopters, the Pave Hawk’s primary mission is to extract downed pilots through CSAR operation. Designed and developed bottom-up based on the infamous Black Hawk helicopter, the Pave Hawk underwent extensive upgrades in communication and navigation systems. The helicopter employs the Precision Avionics Vectoring Equipment (PAVE) technology hence the name Pave Hawk.
After more than 20 years in service and definitely thousands of take-offs and landings, the USAF Pave Hawk fleet has started to indicate the signs of weariness. Safety crews have detected cracks on most of the Pave Hawk helicopters available, a major sign of metal fatigue – and of course a major safety concern for the flying crews themselves.
The service’s fiscal year 2015 budget proposal released in 2013 showed no sign for the life-extension programme for the Pave Hawk fleet. Due to the non-existence of a life-extension programme, the USAF is overwhelmed with a rapidly increasing flying-hours.
As a critical asset of the USAF, the Pave Hawk possesses a number of significant features and gadgetries that put it as best of its class. Two General Electric T700-GE-701C turbo shaft engines power the helicopter, with the capability of cruising at 294km/h. It is also equipped with a cargo hook with approximately 3.6 tonne capacity. For rescue operation, the Pave Hawk is fitted with a hoist that is able to lift 270kg load from a hover altitude of 60.7 metre.
Thanks to its night-vision goggle and the AN/AAQ-16 forward looking infrared imaging system, the helicopter is able to perform day and night operation. Among other avionic suites retrofitted are AN/APN-235 Doppler navigation system, AN/APN-239 weather avoidance radar, AN/ALQ-202 radio jammer and AN/ALQ-213 electronic warfare management system.
More than 20 years after its introduction, the Pave Hawk has saw service in many major operations including Operation Desert Storm, Operation Allied Force, SAR operations following the Hurricane Katrina, Sri Lanka tsunami as well as the tsunami that hit Japan in 2011.

Osprey – The American Late Boomer


Seen by many as an incredible piece of aviation technology, the V-22 Osprey’s history commenced in the early years of the 1980s following the tragic failure of Operation Eagle Claw. The incident had highlighted the critical requirement of a new breed of Vertical Take-off and Landing (VTOL) aircraft. Later in 1981, The US Department of Defense (DoD) launched what called the Joint-service Vertical take-off/landing Experimental (JVX) aircraft programme. Under the DoD term, Bell Helicopter joined Boeing Vertol to form a team and later won the preliminary design contract in 1983.
In a paper by Dr Loren B Thompson of the Lexington Institute, he stressed that Osprey possesses mix capabilities that principally include the CSAR as well. He said that Robert Gates made a correct decision to turn off the CSAR-X helicopter programme in 2009 as the DoD left the Osprey out of the competition. The government failed to understand the trade off of cost against capability. The paper also mentioned on the failure of the government to identify the best aircraft and obviously, having left the Osprey out of the competition portrayed their lack of knowledge on future requirements.
Thompson added, the USAF decision to procure a new generation conventional CSAR helicopter would arguably affect its position as the best CSAR provider among other services. The Marines, according to him had decided to procure the much more capable Osprey instead of a more conventional helicopter – and it is possible that in the near future the Marines will surpass the Air Force in CSAR capability due to the aircraft’s ability to fly faster and further.
As the world’s first production tiltrotor aircraft, the Osprey is equipped with proprotors as well as a pair of 90ยบ rotating nacelles. Able to take off vertically, the aircraft cruises the sky with the nacelles facing forward 75% of the time. It is also powered by Rolls Royce AE 1107C engines that enable the aircraft to fly at a maximum speed of 565km/h - faster than any conventional helicopters.
In a report dated June 2012, 32 weapon systems were available at the Marines’ disposal. However, these weapon systems have never saw battle due to the availability of helicopter gunships and close air support aircraft that allow the Osprey to perform tactical transport role. However, it was stressed that due to its ability to outrun escort aircrafts, in a longer term it is important for the Osprey to possess its own self-defence capabilities.
Current and future users of the Osprey include the US, Japan and Israel. It is available in a few variants – CV-22B for USSOCOM, MV-22B for the USMC, HV-22 for the US Navy CSAR operation (this variant lose to the MH-60S) and also as a part of the Royal Air Force’s proposed AEW&C replacement of their ageing Sea King helicopters.

American Industry Giants to Co-develop New CRH
Following its victory in the bid of the CRH contract, Sikorsky and Lockheed Martin is optimist that there will be enough funding for the team to initiate early integration works. In an interview earlier this year, Samir Mehta, Sikorsky’s president of Defense Systems and Services classified the future CRH as a “heavily modified Black Hawk”. The Pave Hawk replacement model will feature better avionics as well as mission systems. It will also undergo extensive structural modification and this, according to Mehta will include the integration of composite blades.

Sikorsky’s president of Defense Systems and Services classified the future CRH as a “heavily modified Black Hawk”
The CRH programme will cover a total of 112 helicopters with a projected cost of around $7 billion. According to Mehta, the Sikorsky team itself was surprised by the very late decision. He added that it was only on March 4 that the team was made known on the fortunate decision. The decision to build a new helicopter on the Black Hawk platform was initially made in order to drive the cost down, which according to him has helped Sikorsky win the contract due to its relatively low cost.
Though not much have been said on the upcoming CRH programme, one may expect the helicopter to exhibit the resemblance of Sikorsky’s latest offering, the S-70i Black Hawk helicopter. The S-70i is the latest addition to the family of Black Hawk helicopters. Since its first flight in 2010, the helicopter has entered service with the Royal Brunei Air Force and the Colombian Army Air Assault Division. 
The helicopter has a maximum gross weight of approximately 10 tonnes with a large cabin capable to accommodate 13 soldiers and two crewmembers. Carrying the traits of a conventional combat helicopter, the S-70i is equipped with crashworthy airframe with single piece cockpit assembly.
In addition, the helicopter can as well be fitted with medical equipment, external rescue hoist, rappelling equipment and also the Integrated Vehicle Health Management system. The cockpit features four ten-inch colour displays, digital automatic flight control system as well as flight management system (FMS). In term of offensive capability, the S-70i can be armed with Battlehawk system, comprising of machine guns, 70mm rocket launchers, air-to-ground missile system, helmet-mounted sight and external stores weapon system.
Powered by two T700-GE701D turboshaft engines, the helicopter is able to fly at a maximum cruise speed of 277km/h at a service ceiling of 13200 feet. Fully loaded, the S-70i is able to reach a distance of 459km with no reserve.  

Others That Made the List

At the early stage of the CSAR-X programme, the USAF drafted a list of potential helicopter candidates that they believed suit the service’s current and future mission objectives. Among the listed helicopters were the Chinook, US-101, H-92 Superhawk as well as European born EC725 and the NH-90.
The legendary CH-47 Chinook by Boeing is in high demand due to its superior performance portrayed in Afghanistan. Thanks to its muscularity, the Chinook is able to perform in hot and high conditions without having to produce excessive output. Through the Chinook, Boeing offers the capability to perform more precise positioning as well as the proven challenging close-in manoeuvres.
According to earlier analysis, the Chinook has a higher compatibility with the US and foreign forces due to its presence in international stage since decades ago. Boeing also offers the more capable, highly modified MH-47G Special Ops variant, which they believe, gives them an edge in term of R&D requirement.
However, on the negative side, the Chinook is known for being a large and noise helicopter, making it an easier target by the opposition. There were also issues regarding its rotor downwash, which had caused difficulties in executing evacuation missions. To make things worse, in technicality, the Chinook has the worst fuel consumption among other US helicopters. It too requires more rigid maintenance as well as longer assembly time in case of air transport into battle theatre.
According to the study conducted, the Chinook, if chosen will have logistic issues if the US decided to conduct sea-basing operations. Its large size does not permit the helicopter to be based on Navy ships.


European Giants in the Action

Other than the Chinook, the USAF also evaluated the US101 offered by Lockheed Martin. Based on the EH101/AW101 by Italian helicopter giant AgustaWestland, the US101 was the only platform that offered a helicopter with three engines configuration. The configuration, according to Lockheed, offers tremendous advantage in terms of survivability by being able to produce spare power in case of one engine shutdown. The helicopter has no issue regarding compatibility with the US forces and in fact, it offers very high compatibility with NATO allies and is able to execute long-range missions provided it is equipped with extra tank.
However, the downside of the US101 far outweighed its advantages. First is the issue regarding its extra tank location – in its belly. For the USAF, the tank location is somewhat critical given the fact that the helicopter will be shot a lot and of course, from the ground. This feature will severely affect the safety of flying crews and knowing that your safety is being compromised definitely will not help either.
In term of maintenance, the USAF managed to learn something about the helicopter from its neighbour, the Canada. The Canadian forces have had a number of issues regarding maintenance of their EH101, which down the road did some financial harm to them. There were also mechanical problems with the Canadian and the British EH101 hence the lack of mission-ready helicopters.
Within the American soil itself, the VH-71 Presidential helicopter (based on US101) has seen a very poor initial programme rating. President Barack Obama asked US then Secretary of Defence Robert Gates to hold or cancel the programme. Later in June 2009 the US Navy decided to officially cancel the programme. Having spent a total of $4.4 billion and taken delivery of nine out of the 28 VH-71 ordered, the US government decided to sell the helicopters as spare parts to the Canada for its Cormorant fleet.
Canadian Cormorant
 
Meanwhile, EADS (now Airbus Group) through Eurocopter (now Airbus Helicopter) offered two of its best CSAR capable helicopters, the EC725 Caracal and the NH-90. The Airbus Group saw the CSAR-X programme as a platform to increase sales to $10 billion by the year 2020.
EADS North America COO, Dave Oliver in his statement said that both the EC725 and the NH-90 were put in the list because of their “proven capabilities at best value and lowest cost to the taxpayer”. Although the CSAR-X programme was somewhat smaller compared to the $35 billion tanker bid, EADS entered the CSAR-X programme to boost its presence in the US military market.
RMAF EC725
French NH-90 in Canjuers